SPC Software for Monitoring Production Processes

Detect Process Changes Immediately

Statistical sampling methods with CASQ-it SPC

Our SPC software, CASQ-it SPC, monitors and evaluates the quality of your production processes for series and mass production.
Thanks to systematic sampling using statistical process control, process changes become immediately visible, allowing you to take corrective action in real time.

With a strong focus on the needs of shop floor employees, the SPC software actively involves your team in quality processes and responsibilities.

Boost production quality with verifiable results and earn long-term customer trust.

CASQ-it SPC can operate as a standalone solution or seamlessly integrate with other CASQ-it modules — providing a tailored solution to meet your specific requirements.

Ready to improve the quality of your production processes?

Discover all the features of our statistical process control solution.

Reduce production costs

Identify and eliminate defects at the source to reduce downstream costs

Increase productivity

Accelerate inspections and streamline documentation to boost production efficiency

Operator-friendly ergonomics

Design ergonomic inspection stations to maximize operator acceptance and ease of use

Due date indicators and analyses

Visualize inspection tasks and track results in real time to ensure full process transparency

Production Preparation

CASQ-it SPC is specifically designed for in-process inspections on the shop floor: At the start of each work operation, inspection stations receive the relevant inspection orders. This ensures that your operators have all the necessary inspections readily available right where production happens.

Pending inspection orders are highlighted on the station's dashboard using a clearly visible traffic light system. Once an inspection is due, your operator can start it with a single click.

Operator Inspections

The operator-friendly design of CASQ-it SPC supports efficient data capture directly at the production line, guiding your staff reliably through the inspection process.

The user interface is tailored to the needs of operators, ensuring maximum clarity and ease of use for high acceptance.

Measurement values can be easily recorded via connected gauges, multi-gauge stations or manual input through the keyboard. Throughout the inspection, the SPC software takes your specific process conditions into account, including cavities, skip-lot inspections, varying sample sizes and machine-specific control limits.

Take the Quality of Your Production Processes to the Next Level

Learn more about our statistical process control software and other powerful CAQ modules. Simply select your areas of interest and receive all the info you need.

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Delivery

During the inspection process, CASQ-it SPC immediately interprets captured measurement data, delivering real-time insights into process quality — with control charts for detailed views and defect collection charts for high-level summaries.

Responses to process deviations, such as violations of tolerance limits, control limits and Cpk requirements, are documented in full compliance with IATF 16949 and VDA standards. Inspection certificates according to DIN EN 10204 provide verifiable proof of your process quality.

Process Analyses

Rely on qualified statistical analyses. CASQ-it SPC detects and evaluates process-specific characteristics such as wear, non-standard distributions, tool changes, multi-cavity tools, outliers and instabilities, ensuring they are factored into your process assessment.

For qualitative characteristics, CASQ-it SPC supports you with attributive control charts and interactive defect collection charts, aggregated by order or time period. This enables you to pinpoint weaknesses quickly and accurately.

What SPC Means

SPC stands for Statistical Process Control, meaning the regulation of processes using statistical methods. Other terms commonly used for this method are statistical quality control or statistical process inspection.

SPC's primary goal is to intervene early in the process before nonconforming parts are produced. Regular samples are taken, measured and plotted in the associated control charts, which each contain two coordinate systems. There, you specify key quality indicators and intervention limits, which define the thresholds that must not be exceeded.

SPC modules, like CASQ-it SPC, analyze quality data and immediately alert you when intervention limits are breached — enabling corrective actions before defects occur.

Complaints Management

Transfer of complaints from CASQ-it SPC to CASQ-it CMEA

Go to Module

ERP / Production Planning

Communication between CASQ-it SPC and the gauge management system (for example to determine gauge availability), integrated into the ERP/PPS system for master data synchronization and the initiation of production orders.

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Production Data Acquisition

Integration options with various PDA systems for quantity-based inspection intervals with direct feedback.

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Our Solution in Use

CASQ-it SPC is a Statistical Process Control system specifically designed for monitoring, controlling and evaluating production processes in series and mass manufacturing. It captures both quantitative measurements and qualitative characteristics to ensure consistent process quality.

CASQ-it SPC provides a wide range of analysis tools capable of identifying process-specific characteristics such as wear, tool changes, outliers, instabilities and special distribution types, and factoring them into capability analyses. The available tools include hyper control charts, histograms, probability plots and dynamic defect collection charts.

CASQ-it SPC features an operator-friendly interface designed to streamline data collection with intuitive controls and a dedicated operator keypad. It also offers functionalities such as graphical due-date displays for inspection orders, automatic plausibility checks and catalog-based defect comments to make the inspection process more efficient.

CASQ-it SPC can be seamlessly integrated into ERP and PPS systems, allowing for the transfer of complaints to the complaint management module. It also communicates with the gauge management system to ensure gauge availability, and supports quantity-based inspection intervals through integration with various production data acquisition (PDA) systems.

CASQ-it SPC ensures documentation and analysis in compliance with DIN ISO 22514, VDA and IATF 16949 standards and guidelines. It guarantees that all process anomalies and inspection results are documented and evaluated according to these requirements.

SPC Software for Reliable Process Control

Detect Process Changes Immediately

Statistical sampling methods with CASQ-it SPC

Ready to improve the quality of your production processes?

Benefits of Our Statistical Process Control Software